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  1. MEU Dealers Forum
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Rehlko/ Kohler Repower fit-up considerations

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Joseph Mueller

This is a place to discuss repower concerns and common issues that may arise when swapping engines both from Kohler-Rehlko and other brands to Rehlko. 

If you are swapping to another brand please use the appropriate forum. 

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Joseph Mueller
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Common Considerations from my notes:

  1. Horsepower Rating or Displacement 
  2. Engine Orientation 
    1. Horizontal 
    2. Vertical
  3. Dimensional fit up 
    1. Mounting footprint 
    2. Length
    3. Width
    4. Height
    5. Crankshaft centerline
  4. Crankshaft:
    1. Diameter
    2. Length
  5. Air Filter Design 
    1. Design 
      1. Flat
      2. HDAC
      3. WAWB
      4. Customer Supplied
    2. Mounting
      1. Engine
      2. Remote
  6. Closure plate 
    1. Bolt circle
      1. Common Variations 
        1. 5.00"
        2. 6.50"
        3. 7.75"
    2. Pilot 
      1. Common Pilot Rings 
        1. 5.75"
        2. 6.438" (6-7/16")
        3. 7.0"
  7. Oil System 
    1. Remote filter 
    2. Oil Cooler
  8. Dipstick
    1. Fill Tube 
    2. Bayonet
    3. Dipstick
  9. Ignition Group 
    1. Charging amperage
    2. Key switch 
      1. Included 
      2. Installed 
        1. Mounted
        2.  loose
    3. Wiring Harness
      1. Requires RP1 kit?
      2. EFI Jumper 
        1. Required
        2. Part Number 
    4. Other Considerations 
      1. Anti-icing heater
      2. E-Gov
      3. ETB
      4. Dual Fuel
  10. Other Options and Considerations
    1. Short Block/ Long Block availability 
    2. Front shaft
    3. Controls 
    4. Fan screen
      1. Grass Chopper 
      2. Front shaft hole
    5. Muffler and shielding
    6. EPA regulations  
  11. Availability
    1. Current production
    2. Old stock. 


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Thank you for being  a part of our community of professionals asking good questions, sharing knowledge and best practices, and enjoying the problem-solving process. 

Submitting this form will create a note for my Service/ Education task list. I will do my best to sort and filter this input to benefit the community appropriately with the resources Medart has allocated.  If you need immediate an response please email me at jmueller@medartinc.com . 

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     Joseph Mueller 


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